接触式测量机器人弹性测针工具坐标系标定方法
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中国工程物理研究院机械制造工艺研究所绵阳621999

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TP391.41TH.39

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特殊环境数字制造装备技术创新中心开放基金项目(KF2025-03-03)资助


Calibration method of tool coordinate systems of elastic styluses for contact-type measuring robot
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Institute of Machinery Manufacturing Technology, China Academy of Engineering Physics, Mianyang 621999, China

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    摘要:

    面向大部件装配位姿的跨尺度高精度、特征通用性好、多测针协同测量需求,以六轴协作机器人为运动载体、以弹性测针为测量传感器等构建了接触式测量机器人,具有可编程自动化、作业范围广、重复测量精度高、产品适应性强等特点。现有机器人工具坐标系标定方法多假设为刚体,导致难以获得准确的弹性测针工具坐标系、也无法统一多测针间的关系。针对上述问题,提出了基于标准球的接触式测量机器人弹性测针工具坐标系标定方法,首先,推导分析了弹性测针工具坐标系标定原理及误差分析;其次,提出了基于标准球的多弹性测针工具坐标系迭代标定方法,分别建立了测针直径校准方法、主弹性测针工具坐标系迭代标定方法、星型弹性测针工具坐标系相对迭代标定方法,获得了多弹性测针的工具坐标系,实现了多测针协作测量;最后,进行了测量实验。通过实验显示,接触式测量机器人的测针直径校准精度优于0.007 mm、测针工具坐标系标定精度优于0.016 mm,单点重复测量精度优于0.016 mm、空间测量精度优于0.030 mm,产品位置测量精度优于0.050 mm、姿态测量精度优于0.010°,在自动化装配、特征测量等方面具有广泛的工程应用潜力。

    Abstract:

    Considering the requirements of high-precision cross-scale, good feature universality, and collaborative measurement with multi-styluses for assembly pose of large components, a contact-type measuring robot was constructed, which used six-axis collaborative robot as motion carrier and elastic styluses as measuring sensors. It features programmable automation, wide operating range, high repeatability in measurement accuracy, and strong product adaptability. Most existing calibration methods of robot tool coordinate system assume the tool to be a rigid body, which makes it difficult to accurately calibrate the tool coordinate system for elastic styluses and fails to unify the relationships among multiple styluses. To address these issues, the calibration method of elastic styluses tool coordinate systems for contact-type measuring robot based on standard sphere was proposed. Firstly, the calibration principle and error analysis of elastic stylus tool coordinate system were derived. Secondly, the iterative calibration methods of multiple elastic styluses tool coordinate systems based on standard sphere were proposed. The calibration methods of stylus diameters, main elastic stylus tool coordinate system, and star-shaped elastic styluses tool coordinate systems were established, respectively. This allowed for the acquisition of tool coordinate systems of multi-styluses and the realization of collaborative measurement between multi-styluses. Finally, measurement experiments were conducted. The results demonstrate that the contact-type six-axis measuring robot system achieved the stylus diameter calibration accuracy of better than 0.007 mm, the tool coordinate system calibration accuracy of better than 0.016 mm, the single-point repeatability measurement accuracy of better than 0.016 mm, the spatial measurement accuracy of better than 0.030 mm. Experiments also show that the product's position measurement accuracy is better than 0.050 mm, and attitude measurement accuracy is better than 0.010°. These results demonstrate that the contact-type measuring robot possesses significant potential for a wide range of engineering applications, such as automated assembly and feature measurement.

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于长志,张连新,陈东生.接触式测量机器人弹性测针工具坐标系标定方法[J].仪器仪表学报,2026,47(5):86-98

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  • 在线发布日期: 2026-07-24
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