基于几何感知与像素精确可调超分辨率的航空孔轴结构位姿测量方法
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1.南京工业职业技术大学航空工程学院南京210023; 2.南京航空航天大学机电学院南京210016

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TH166

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江苏省高等学校自然科学研究项目(24KJB460020)、江苏省航空智能制造与数字化健康管理技术工程研究中心开放基金项目(ZK25-03-15)资助


A method for measuring the pose of aerospace hole-shaft structures based on geometry perception and pixel precisely adjustable super-resolution
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1.School of Aeronautical Engineering, Nanjing University of Industry Technology, Nanjing 210023, China; 2.College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China

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    摘要:

    航空航天大型结构装配是制造过程中的关键环节,其中孔轴连接作为常见构型,其位姿测量精度直接影响装配质量。传统视觉测量方法受图像分辨率限制,尤其在远距离工作条件下,精度难以满足高要求。此外,现有超分辨率技术在工业测量中应用较少,且缺乏针对孔轴图像特性的优化方法。为此提出一种基于几何感知与像素精确可调超分辨率的航空孔轴结构位姿测量方法。首先,针对孔轴图像特性,优化图像退化策略,构建专用超分辨率数据集。其次,设计几何感知与像素精确可调超分辨率网络,通过引入低阶适配器(LoRA)和基于上下文损失与边缘增强梯度方差损失的损失函数,实现像素级保真度和几何结构质量的平衡。在位姿计算方面,提出花键特征提取算法,并建立基于正向投影几何距离和混合积的位姿优化模型,以解决加工误差导致的几何偏差。试验结果表明,该方法将位置测量精度从0.008 mm提升至0.003 mm水平,姿态测量精度从0.14°提升至0.07°,且测量稳定性显著提高。实际应用中,该方法成功用于直升机升力系统装配,调姿精度优于0.05 mm,装配耗时小于30 min,验证了其有效性和实用性。

    Abstract:

    The assembly of large aerospace structures is a critical step in the manufacturing process, with hole-shaft connections being a common configuration, and the accuracy of their pose measurement directly affects assembly quality. Traditional visual measurement methods are limited by image resolution, especially under long-distance working conditions, making it difficult to meet high accuracy requirements. Furthermore, existing super-resolution technologies are rarely used in industrial measurement and lack optimization methods specifically for the characteristics of hole-shaft images. This article proposes a pose measurement method for aerospace hole-shaft structures based on geometry-aware and pixel-accurate adjustable super-resolution. First, an image degradation strategy is optimized to address the characteristics of hole-shaft images, and a dedicated super-resolution dataset is constructed. Second, a geometry-aware and pixel-accurate adjustable super-resolution network is designed, achieving a balance between pixel-level fidelity and geometric structure quality by introducing low-rank adapters (LoRA) and a loss function based on context loss and edge enhancement gradient variance loss. For pose calculation, a spline feature extraction algorithm is proposed, and a pose optimization model based on forward projection geometric distance and hybrid product is established to address geometric deviations caused by manufacturing errors. Experimental results show that this method improves the position measurement accuracy from 0.008 mm to 0.003 mm and the attitude measurement accuracy from 0.14° to 0.07°, while significantly enhancing measurement stability. In practical applications, this method has been successfully used in helicopter lift system assembly, achieving an attitude adjustment accuracy better than 0.05 mm and an assembly time of less than 30 minutes, verifying its effectiveness and practicality.

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周蒯,褚文敏,赵鹏.基于几何感知与像素精确可调超分辨率的航空孔轴结构位姿测量方法[J].仪器仪表学报,2026,47(5):385-399

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  • 在线发布日期: 2026-07-24
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