龙门双永磁直线电机电流重构及模糊变增益滑模同步控制研究
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福建省新能源发电与电能变换重点实验室(福州大学)福州350108

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TM351TH165+.2

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国家科技重大专项(2025ZD1601000)项目资助


Research on current reconstruction and fuzzy variable gain sliding mode synchronous control for gantry dual permanent magnet linear motors
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Fujian Key Laboratory of New Energy Generation and Power Conversion (Fuzhou University), Fuzhou 350108, China

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    摘要:

    双永磁直线电机(PMLSM)驱动的龙门平台在高速高精度运动过程中,由于两侧电机的动态响应差距和横梁的机械耦合影响,易产生较大的动态同步误差,在直线导轨的约束下会产生过大的机械应力及额外的摩擦损耗,严重影响平台运动精度和使用寿命;而龙门横梁动子运动状态会直接影响双PMLSM位移跟踪控制的动态响应,最终影响双PMLSM动子动态同步误差。为此,首先建立双PMLSM驱动龙门系统动力学方程,并揭示横梁动子位置及横梁动子沿横梁动态运动对横梁偏转运动影响原理。接着基于复合位移误差,构建双PMLSM动子交叉耦合滑模同步控制。针对横梁动子运动时横梁质心不断变化对同步抑制效果造成的不利影响,结合动力学模型与横梁动子实时位置进行电流重构,以降低动态同步位移误差;针对传统模糊控制以误差为反馈核心存在的控制滞后问题,将与横梁扭转力矩直接相关的横梁动子q轴净电流用于模糊控制中,以横梁动子q轴净电流为主导因素,结合双PMLSM动子同步位移误差和同步速度误差构建模糊变增益控制策略,以进一步降低横梁动子沿横梁动态运动对动态同步位移误差的影响。实验结果表明,相对于恒定增益的交叉耦合滑模同步控制,所提控制策略在双PMLSM启停过程及横梁动子启停过程中同步误差峰值大幅度降低。

    Abstract:

    During high-speed and high-precision motion of a gantry platform driven by dual permanent magnet linear synchronous motor (PMLSM), large dynamic synchronization errors are prone to occur due to the difference in dynamic responses between the two motors and the mechanical coupling effect of the crossbeam. Under the constraints of the linear guideways, these errors generate excessive mechanical stress and additional friction losses, severely affecting the motion accuracy and service life of the platform. Moreover, the motion state of the beam mover directly influences the dynamic response of the dual-PMLSM displacement tracking control, ultimately affecting the dynamic synchronization error of the dual PMLSM movers. To address these issues, this article first establishes the dynamic equations of the dual-PMLSM-driven gantry system and reveals the principle by which the beam mover position and its dynamic motion along the crossbeam affect the beam deflection motion. Then, based on the composite displacement error, a cross-coupled sliding mode synchronous control for the dual PMLSM movers is constructed. To mitigate the adverse effect caused by the continuously changing center of mass of the beam during its motion on synchronization suppression, the dynamic model is combined with the real-time position of the beam mover to perform current reconstruction, thereby reducing the dynamic synchronous displacement error. To overcome the control lag problem inherent in traditional fuzzy control that uses error as the feedback core, the net q-axis current of the beam mover, which is directly related to the beam torsion torque, is adopted in the fuzzy control. Taking the net q-axis current of the beam mover as the dominant factor, a fuzzy variable-gain control strategy is constructed by also incorporating the synchronous displacement error and synchronous velocity error of the dual PMLSM movers, so as to further reduce the influence of the beam mover′s dynamic motion along the beam on the dynamic synchronous displacement error. Experimental results show that, compared with the cross-coupled sliding mode synchronous control with constant gains, the proposed control strategy achieves a substantial reduction in the peak synchronization error during both the start-stop processes of the dual PMLSMs and the crossbeam mover.

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邱呈辉,周扬忠.龙门双永磁直线电机电流重构及模糊变增益滑模同步控制研究[J].仪器仪表学报,2026,47(5):339-349

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  • 在线发布日期: 2026-07-24
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