碳钢薄板对接激光焊缝的 Laser-EMAT 在线检测技术研究
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1.江西智能无损检测创新中心南昌330096; 2.南昌航空大学无损检测教育部重点实验室南昌330063

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TH878TB552

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江西省重点研发计划(20223BBE51034)、江西省主要学科学术和技术带头人培养计划(20225BCJ23023)、江西省杰出青年基金(20212ACB214010)项目资助


Research on Laser-EMAT online detection technology for laser butt welds of carbon steel thin plates
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1.Jiangxi Intelligent Non-Destructive Testing Innovation Center, Nanchang 330096, China; 2.Key Laboratory of Nondestructive Testing, Ministry of Education, Nanchang Hangkong University, Nanchang 330063, China

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    摘要:

    针对碳钢薄板激光焊接过程中,焊缝缺陷在线检测易受振动干扰且在有限检测空间下,传统无损检测方法难以实现高可靠性实时监测的问题,提出了一种基于激光激励超声波与双电磁超声传感器(Electromagnetic acoustic transducer, EMAT)接收超声波的焊缝在线检测方法。通过建立激光电磁超声(Laser electromagnetic ultrasound)“一发双收”焊缝检测过程有限元模型,以含直径2 mm圆孔缺陷的4 mm厚碳钢对接焊缝为检测对象,分析了激光光斑形状与尺寸、EMAT线圈匝数与间距、激励点与接收点距离等参数对超声波透射系数的影响,并进行了实验验证。单因素分析表明,片状光斑的激发效率优于圆形光斑,且线圈匝数为4、匝间距为2.0 mm、激励点距两接收EMAT分别为11和36.4 mm时,缺陷识别灵敏度较高。在此基础上,采用正交试验设计获得最佳参数组合,搭建了可移动式激光电磁超声检测系统,并开展了对含不同直径圆孔的对接焊缝检测实验。实验结果表明,优化后激光电磁超声换能器(Laser electromagnetic acoustic transducer, Laser-EMAT)系统对Φ3 mm、Φ2 mm圆孔的透射系数下降幅度为优化前的1.53和3.96倍,缺陷检测敏感性更高,如缺陷引起的偏离系数为优化前的1.91和4.98倍,检测更为可靠,如无缺陷区信号变异系数由6.77%降至5.41%;优化后的Laser-EMAT系统对直径Φ1 mm圆孔的透射系数表现为偏离度0.62和透射系数降幅3.36%,虽未达到可靠检出要求,但消除了最差参数组合对应的反向波动,显著提升了检测灵敏度与可靠性。

    Abstract:

    Aiming at the problem that online detection of weld defects during laser welding of carbon steel thin plates is susceptible to vibration interference, and traditional non-destructive testing methods fail to achieve highly reliable real-time monitoring in confined detection spaces, a novel online weld detection method is proposed based on laser-excited ultrasonic waves and ultrasonic reception by dual electromagnetic acoustic transducer (EMAT). A finite element model for the 'one-transmit and two-receive' weld detection process of laser electromagnetic ultrasound is established. Taking 4 mm-thick carbon steel butt welds with 2 mm-diameter circular hole defects as the detection objects, the effects of parameters such as laser spot shape and size, number of turns and spacing of EMAT coils, and distance between the excitation point and receiving points on the ultrasonic transmission coefficient are analyzed, followed by experimental verification. Univariate analysis indicates that the excitation efficiency of a sheet-shaped spot is superior to that of a circular spot, and higher defect identification sensitivity is achieved when the coil has 4 turns with a turn spacing of 2.0 mm, and the excitation point is positioned at distances of 11 and 36.4 mm from the two receiving EMATs, respectively. On this basis, the optimal parameter combination is obtained through orthogonal experimental design, and a mobile laser-electromagnetic ultrasonic testing system is established, and experiments are conducted on butt welds containing circular holes of different diameters. Experimental results show that for the optimized laser electromagnetic acoustic transducer (Laser-EMAT) system, the attenuation amplitudes of the transmission coefficient for Φ3 mm and Φ2 mm circular holes are 1.53 times and 3.96 times those before optimization, respectively, indicating higher defect detection sensitivity. For example, the deviation coefficient caused by defects is 1.91 times and 4.98 times that before optimization, realizing more reliable detection. For instance, the signal variation coefficient in the defect-free area decreases from 6.77% to 5.41%. The optimized Laser-EMAT system yields a deviation degree of 0.62 and a 3.36% reduction in the transmission coefficient for a Φ1 mm-diameter circular hole. Although these results do not meet the requirements for reliable detection, the system eliminates the negative fluctuations corresponding to the worst parameter combination and significantly improves the detection sensitivity and reliability.

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陈泽鸿,石文泽,卢超,肖佳辰,易伟超.碳钢薄板对接激光焊缝的 Laser-EMAT 在线检测技术研究[J].仪器仪表学报,2026,47(5):215-230

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  • 在线发布日期: 2026-07-24
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