柔性检测连续体机器人刚度建模及性能分析
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1.常州大学机械与轨道交通学院常州213000; 2.宁波大学机械工程与力学学院宁波315211)

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TP242TH712TH165

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国家自然科学基金项目(52305092)、中国博士后科学基金资助项目(2025M781301)、江苏省“青蓝工程”项目(苏教师函〔2025〕4号)、江苏省研究生科研与实践创新计划项目(SJCX25_1754)资助


Stiffness modeling and performance analysis of flexible inspection continuum robots
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1.School of Mechanical Engineering and Rail Transit, Changzhou University, Changzhou 213000, China; 2.Faculty of Mechanical Engineering & Mechanics, Ningbo University, Ningbo 315211, China

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    摘要:

    针对现有连续体机器人在航空发动机原位检测中存在驱动能力差、控制精度低、负载能力弱及结构刚度不足等问题,提出了一种变刚度连续体机器人,以协同解决高柔性与低刚度之间的矛盾,提高机器人控制精度。基于叶片环境特征参数及章鱼触手吸附机理,设计了一种由多节卯榫柔性关节与气压吸附单元串联而成的可吸附连续体机器人,通过主动吸附到接触环境,实现自身结构锁定从而增强整体刚度。首先,在常曲率圆弧假设下基于几何分析法建立连续体机器人运动学模型,分析其弯曲形变与结构参数间的映射关系。然后,以机器人末端挠度为评价标准,基于欧拉-伯努利梁理论和连续性原理构建连续体机器人等效刚度模型,并采用有限元法对连续体结构刚度进行仿真分析,研究吸附单元位置、数量及吸附强度等几何参数对刚度特性的影响规律,对连续体结构布局参数进行优化。最后,搭建了柔性检测连续体机器人实验平台,并通过多种实验对所提结构和所建模型进行实验分析与验证。结果表明:连续体机器人等效抗弯刚度可由初始柔性状态下的31.1 N/m分级调节至完全吸附状态下的93.3 N/m,在相同负载下,机器人末端变形量减小了61.3%,实现了约3倍的刚度增益,由此验证了所提变刚度结构方案和所建刚度模型的正确性与有效性。

    Abstract:

    To address the limitations of existing continuum robots in the in-situ inspection of aero-engines, specifically their poor driving capability, low control accuracy, weak load capacity, and insufficient structural stiffness, this article proposes a variable stiffness continuum robot. This design aims to resolve the trade-off between high flexibility and low stiffness, thereby improving control accuracy. Inspired by the environmental characteristics of engine blades and the adsorption mechanism of octopus tentacles, an adsorbable continuum robot composed of multi-segment mortise-and-tenon flexible joints and pneumatic adsorption units connected in series is designed. By actively adhering to the contact environment, the robot achieves structural locking, enhancing its overall stiffness. First, assuming constant curvature, a geometric kinematic model is established to analyze the mapping between bending deformation and structural parameters. Then, with tip deflection as the evaluation criterion, an equivalent stiffness model is formulated based on the Euler-Bernoulli beam theory and the continuity principle. Furthermore, finite element analysis is utilized to simulate the continuum stiffness, investigating the influence of geometric parameters (e.g., the position, quantity, and strength of the adsorption units) to optimize the structural layout. Finally, an experimental platform is established to experimentally analyze and evaluate the proposed structure and the established model. Results show that the equivalent bending stiffness can be regulated from 31.1 N/m in the initial flexible state to 93.3 N/m in the fully adsorbed state. Under the same load, the tip deformation is reduced by 61.3%, achieving an approximate threefold stiffness gain. It verifies the validity of the proposed variable stiffness scheme and the established model.

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齐飞,郑宏儒,孙露,赵婉冰,束学道.柔性检测连续体机器人刚度建模及性能分析[J].仪器仪表学报,2026,47(5):45-58

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  • 在线发布日期: 2026-07-24
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