螺纹牙顶线回归修正测量基准大径视觉测量方法
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1.辽宁科技学院机械工程学院本溪117004; 2.大连市技师学院模具工程实践中心大连116100

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TH161TH741TP391

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广东省机器人与智能系统重点实验室开放基金项目(2924040132)资助


Regression correction of measurement reference for thread crest line based on large-diameter visual measurement
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1.College of Mechanical Engineering, Liaoning Institute of Science and Technology, Benxi 117004, China; 2.Mold Engineering Practice Center, Dalian Technician Institute, Dalian 116100, China

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    摘要:

    针对工业对小螺纹测量基准快速定位与大径测量难点及需求,提出一种螺纹牙顶线回归、修正与评价视觉测量基准算法。采用高斯滤波消除图像噪声,基于双阈值二值法提取螺纹图像边缘过渡带;通过建立图像坐标系,提取特征点初步确定螺纹中心轴线,将中心轴线作为测量基准,构建图像旋转回归模型,第1次修正螺纹测量基准;以左螺纹牙顶线为测量基准,采用决定系数量化回归模型拟合优度的统计量,第2次修正测量基准;最后,运用修正决定系数评估测量基准定位精度。据此,提出螺纹牙顶图像边缘过渡带信息统计的大径算法,将螺纹牙顶期望边缘投影在x轴上,采用大样本数据对螺纹牙顶边缘位置进行统计计算,左、右螺纹期望位置进行螺纹大径计算,并使用标准量块对算法进行标定。通过高精度量块边缘测量进行了算法和测量精度实验验证,实验结果表明:当量块中心轴线与x轴具有一定倾斜角度时,采用论文算法测量量块的最大偏差是0.001 7 mm。分别采用MV-TOSEDP高精密自动影像测量仪和103341型螺纹测量机,对同一公制螺纹M2.5进行了测量实验。当螺纹中心轴线与x轴具有一定倾斜角度时,两者测试结果相差3.1 μm,最大测量偏差为8.8 μm,该算法的平均测量时间是2.480 1 s。综上,螺纹牙顶线回归修正测量基准大径视觉测量方法能够满足公制小螺纹的快速测量要求。

    Abstract:

    A visual measurement benchmark algorithm for thread crest line regression, correction, and evaluation is proposed to address the challenges of rapid benchmark positioning for small thread and large-diameter measurement in industry applications. Gaussian filtering is used to eliminate image noise, and the edge transition zone of the thread image is extracted based on a dual threshold binary method. An image coordinate system is then established. Feature points are extracted to preliminarily determine the thread center axis, which is used as the measurement reference. An image rotation regression model is constructed to perform the first correction of the thread measurement benchmark. Using the left thread crest line as the measurement benchmark, a statistical measure of the goodness of fit of a quantitative regression model with a coefficient of determination is used to adjust the measurement benchmark for the second time. Finally, the corrected coefficient of determination is used to evaluate the positioning accuracy of the measurement benchmark. On this basis, a major-diameter measurement algorithm is proposed by statistically analyzing edge transition information in thread crest images. The expected edge of the thread crest is projected onto the x-axis, and large-sample statistical data are used to determine the thread crest-edge position. The thread diameter is then calculated at the expected positions of the left and right thread crests, and the algorithm is calibrated using standard gauge blocks. The algorithm and measurement accuracy were experimentally verified through high-precision edge measurement of measuring blocks. The experimental results show that when the center axis of the equivalent block has a certain inclination angle with the x-axis, the maximum deviation obtained using the proposed algorithm is 0.001 7mm. Measurement experiments were conducted on the same metric thread, M2.5, using the MV-TOSEDP high-precision automatic image measuring instrument and the 103341 thread measuring machine, respectively. When the central axis of the thread has a certain inclination angle with the x-axis, the difference between the two test results is 3.1 μm, and the maximum measurement deviation is 8.8 μm. The average measurement time of the proposed algorithm is 2.480 1 seconds. In summary, the regression correction measurement method for the thread crest line satisfies the fast measurement requirements of metric small threads based on the visual measurement of the large diameter benchmark.

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支珊,翟健羽,赵今金,杨忠凤.螺纹牙顶线回归修正测量基准大径视觉测量方法[J].仪器仪表学报,2026,47(5):400-410

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  • 在线发布日期: 2026-07-24
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